Influence on hob tool life against heat treatment of pre-hobbing materials

In hobbing, the tool wear may vary even under the same cutting conditions.
One of the causes may be the effect of work material hardness or heat treatment.
Here is a survey on hob tool wear due to differences in work material hardness and heat treatmentfor your reference.

Case 1) Workpiece structures (particle size) are different

Particle sizes are different due to heat treatment variations and this causes the difference of the tool wear.

Annealed material has higher hardness with larger grain size than Normalised material, resulting in less tool wear. 
 

 

 AnnealingNormalising
 AnnealingNormalising
Particle size number68
HardnessHB168HB155
MaterialSCM420H

Case 2) Workpiece structures (particle size) are not significantly different

Particle sizes are not so different even the heat treatment variations and this causes not much difference of the tool wear. 
 

 

 AnnealingNormalising
 Case 2)AnnealingCase 2)Normalising
Particle size number78
HardnessHB168HB169
MaterialSCR420H1

 

Workpiece Spec: m2.25 PA17.5°52T 23°LH OD135 Material:SCR420H1,SCM420H

Cutter Spec: OD75 L150 3starts 16flutes Material MACH7(HSS) Coat SuperDry PVD

Cutting condition : V=230m/min f=2.4mm/rev Machine GN20A DRY CUT 50pcs cut , no-shift


 

Influence on hob tool life against heat treatment of pre-hobbing materials(PDF)

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