Gear Shaping Machines

High-precision Gear Shaping Machines SE25FR/FR Plus, SC40FR

Company:NIDEC MACHINE TOOL CORPORATION

High-precision Gear Shaping Machines SE25FR/FR Plus, SC40FR

Features 1

The high prerecision gear shaping machines SE25FR/FR Plus, SC40FR meet customer demands for high-precision and high-speed processing for gears used in precision reducers etc.

SE25FR/FR Plus

  • Max. workpiece diameter (mm)
    External gear:φ250
    Internal gear:?120 + cutter P.C.D.
  • Max. module
    SE25FR : 2.5
    SE25FR Plus : 1.25

SC40FR

  • Max. workpiece diameter (mm)
    External gear:φ400
    Internal gear: ?250 + cutter P.C.D.
  • Max. module
    4

Features

High-precision processing (SE25FR, SC40FR)

High-precision worm gear is used for the cutter head and table to suppress rotation fluctuations for high-precision processing

Processing example (SE25FR)

Workpiece specifications

Mn0.4 mm
Number of teeth162
Helix angle0 deg
Gear tip diameterApprox. 64 mm
Gear width13 mm
HardnessApprox. HB300

Processing conditions

Number of strokes750 str/min
Cutting speed63.6 m/min
Circumferential feed0.416 mm/str
Radial feed0.002 mm/str
Processing time2.08 min

Cutter specifications

TypeShank manufactured by MAT
Number of teeth106
MaterialMX-1
CoatingsMighty Shield
Pitch accuracy equivalent to ISO 0 class is achieved

Specifications

Item / ModelSE25FRSE25FR PlusSC40FR
Max. workpiece diameterExternal gear (mm)?250?400
Internal gear (mm)?120 + cutter P.C.D.?250 + cutter P.C.D.
Max. module2.51.254
Max. gear width (mm)60115
Spindle stroke speed (str/min)180 to 1,80050 to 800
No of cutting1 to 4
Main motor power (continuous rating) (kW)7.5
No of controlled axes5
Total electric power (kVA)242931
Machine weight (kg)9,0009,50010,000